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Revisiting EUV Reticle Pod Particle Generation

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Revisiting EUV Reticle Pod Particle Generation

Revisiting EUV Reticle Pod Particle Generation

The result that got our attention was simple. After 2,500 EOP cycles, particle levels in the new Entegris NX design dropped to about 5 percent of the baseline.

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Figure 1 95% Particle Count Comparison After 2.5k EOP (EUV Inner Pod)

The difference comes down to the interface. In conventional EIP (EUV Inner Pod) designs, repeated cycling creates wear at the metal sealing surfaces, generating particles within the pod environment

Previous design work focused on improving that interface through surface finish and coatings. Those approaches reduced wear to some extent, but particle generation remained present as long as contact was maintained.

In the new NX design, direct metal-to-metal contact at the sealing interface is eliminated through a controlled separation architecture. A polymer standoff architecture maintains a controlled separation between the sealing surfaces, preventing direct metal-to-metal interaction, while maintaining alignment and sealing performance.

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Figure 2 Mechanical wear at EIP sealing surfaces generates particles

By removing the primary wear-driven particle generation mechanism at the sealing interface, particle levels were reduced by approximately 95 percent in comparative cycling tests relative to conventional pod designs.

 

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Figure 3 No Metal Contact Plate System 

Read the white paper to explore the mechanism, measurements and design changes behind a 95 percent reduction in particle generation.

 

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